Extrusion Dies and Feedblocks 

 for Film Widths up to 4000 mm
  

esde Extrusion Dies - individually optimized

Due to the specific characteristics of the processed polymers and the wide range of dimensions of the film and sheets, there is a need in extensive possibilities to design each die to the requirements.

 

We offer to our customers outstanding designed manifolds of the Extrusion Dies tailored to the respective materials. For optimal melt distribution the coat-hanger manifold and the melt flow are simulated in great detail with the rear of the manifold flow channel in a rounded shape.

 

Basic Configuration 

  • slit widths from 145 to 4000 mm
  • Finish on all flow surfaces: Ra 0.05 – 0.08 µm
  • Surface finish on lip lands: Ra 0.02 – 0.04 µm
  • Die body completely manufactured from tool steel, improved to 1100 N/mm2


Configuration of esde Extrusion Dies

  • Different coatings: Chromium, Chromium Nitrite, Nickel, Non-stick, etc.
  • Lip adjustment: Pressure, push-pull, automatic
  • Restrictor bar: for more flexibility in raw materials and thickness range
  • Upper lip: flexible, integrated in the die body
  • Lower lip: fixed, removable or slidable, parallel adjustment even in operation mode
  • Lateral deckling: externally fixed, externally adjustable, internally adjustable
  • Insulation
  • Lip tempering, lip heating
  • Connection adapter for coextrusion
  • Fastening and suspension attachments
  • Trolley


Feedblocks and Multi-channel Dies

Feedblocks are used for Coextrusion.  They enable complex applications of up to 7 layers. The esde Feedblocks are equipped with fine adjusters to vary each layer in operation mode.  All flow channels are individually supplied and purged with fresh melt.  Exchangeable selector plugs allow different layer structures. 

 

For particularly demanding coextruded film and sheets we offer Multi-channel Dies.

 

Extrusion Die for Flat Film

Extrusion Die for Flat Film

With 2300 mm slit width and integrated deckling, allowing the optimal approximation to the roll gap

Extrusion Die on Trolley

Extrusion Die on Trolley

With external deckling.

Extrusion Die for Flat Film

Extrusion Die for Flat Film

With external, adjustable deckling

Melt Distribution

Melt Distribution

Schematic illustration of the melt distribution for multi-layer film in Feedblock and Die

Feedblock

Feedblock

With individually adjustable layer distribution and exchangeable selector plug

Lip Adjustment

Lip Adjustment

Die lip regulation with thermo-automatic bolts.

Your Contact

We would be pleased to inform you about our extruders and extrusion lines and advise you in detail on all technical questions concerning your project.

Carsten Diekmann, Managing Director
Jürgen Schormann, Sales Manager